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Real-Time Control Systems, Microcontrollers and Soft PLC's
 
MotionFab has experience in real-time customized control systems where the largest project contains over 5000 run-time variables. Decentralized as well as centralized system designs custom to your manufacturing process. Interfacing to a variety of devices and peripherals from different OEM's allows MotionFab to be flexible in technologies providing the end-user with cost effective and high quality solutions. Soft PLC's programming languages structured text, ladder logic, function block, flowchart and instruction list (IEC-61131) in a variety of environments. Other controls in C base language can also be provided.

Communication I/O for real-time systems include profibus, profinet, ethernet, modbus and wireless where the largest project contained 25+ nodes. Our environments are capable of 1 ms scan rate of I/O while multi-tasking.

Microcontroller development is offered for smaller scale devices. Programming in C and C++ in IAR Embedded WorkBench environment supporting a variety of microcontrollers such as Texas Instruments . Ideal for small battery-powered measuring applications to scalable high performance control with peripheral interfacing.  

 
Motion Control
MotionFab has experience with a variety of Motion Control Platforms. Interfacing with Motion Control Programs via Fieldbus or Dual Port RAM. MotionFab offers customers easy flexibility and scalability with advanced control strategies such as PID, Motion Control, Sequential Control, pneumatic, and others. MotionFab has developed systems with multiple coordinate systems with 5 axis of controlled motion in a single coordinate system. Stepper, Pneumatic, Electric and Servo control for precision movement to continuous motion, our application design will provide the optimal solution.
 
Human Machine Interfaces
 
Custom HMI development specific to customer needs and standards. Simple operator interfaces to complex technical scripts and programming. HMI communications in OPC Server, IXL, and TCP IP for fast real-time updates. Capabilities include Web-Enabled interfaces for readily accessible real-time information.
 
Factory Automation & SCADA (Supervisory Control & Data Acquisition)
Real-Time Data Trending, Control, Alarms, Events, Data Acquisition, Reporting all dynamically created through the internet or central system to review multiple processes. Connections to different PLC's environments integrated into one supervisory control makes manufacturing diagnostics simplified.

Our software design can allow for remote access and diagnostics for immediate alerts. Through email, reports, internet and HMI control remotely, management can get the information they need to make decisions real-time.  Through key performance indicators and overall equipment effectiveness reporting, your facility can address equipment utilization, production statistics as well as maintenance issues.

Reporting & system control can be made available through the internet linking real-time HMI interfaces and key performance indicators. Exportable in common applications such as excel for easy data manipulation. Graphing & trending can be configured and updated real-time. Monitoring each system as well as the factory as a whole in easy to configure reports.

 
MES & ERP
MES and ERP development over the HMI SCADA layers can be provided. Large scale SQL Databases to manipulate data for corporate decisions can be made readily available from different system environments.
 
Custom Programming
 
Customer specific programming from low level to high web enabled platforms. .Net technologies provide advanced web-enabled applications as well as services or custom applications.  Real-Time Monitoring Systems enabled through .Net technology. What can not be accomplished by designer HMI environments can be with custom programming interfaces.

Motionfab provides cutting edge technology to meet customer needs.

 
 
Designing & Manufacturing Software
 
Motionfab engineers use 3D solid modeling software, 3D CNC part processing and panel layout software to produce conceptual design systems to prototype manufacturing. 
 
 
 
 
 

 

 

 

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